In-depth application and industrialization prospect of nanocellulose in the field of high-performance composite material reinforcement
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In-depth application and industrialization prospect of nanocellulose in the field of high-performance composite material reinforcement

Views: 0     Author: Site Editor     Publish Time: 2025-04-23      Origin: Site

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In the context of the continuous development of modern materials science, Nanocellulose , as a green, high-strength, light-weight natural nanomaterial, is increasingly receiving high attention from the industry and academia, especially in the field of composite material reinforcement. Nanocellulose has shown significant enhancement performance and environmental protection advantages, becoming an ideal choice for material modification in multiple industries such as plastics, rubber, cement biomaterials, etc. This article will systematically explain the practical case comparison advantages and future development trends of the application scenarios of nanocellulose enhancement mechanisms, providing theoretical and practical references for material research and development and industrialization.

Introduction to and classification of one nanocellulose

Nanocellulose is a type of nano-scale structural material obtained by physical, chemical or biological treatment of natural plant fibers (such as wood pulp and hemp fibers). It mainly includes the following three forms:

CNC, Cellulose Nanocrystals

Small particle size (usually 3–20 nm ) and length between 100–500 nm

High crystallinity ( >70% ) and rigidity, tensile modulus up to 100–150 GPa

Usually prepared by sulfuric acid hydrolysis

Cellulose Nanofibrils ( CNF, Cellulose Nanofibrils )

The thickness is 10–100 nm and the length can reach several microns;

Rich in amorphous areas, good flexibility and large specific surface area;

Often prepared by high-pressure homogenized microjetase assisted method

Bacterial Cellulose ( BC, Bacterial Cellulose )

Microbial fermentation is produced, with high purity and no impurities;

Three-dimensional nanonetwork structure, suitable for high-end composite enhancement

Analysis on the Reinforcement Machine of Two Nanocellulose

The core advantages of nanocellulose as a reinforcement material are not only due to its mechanical properties, but also its chemical functionality and nano-size effects. The enhancement mechanism is as follows:

1. Enhanced interface function

Nanocellulose is rich in hydroxyl groups ( –OH ) and is easy to react with functional groups in matrix materials (such as carboxyamine ester groups, etc.), which enhances the interface bond between fibers and matrix and improves stress transfer efficiency.

2. Load transfer capability

When the composite material is subjected to stress, nanocellulose can act as ' micro-reinforced bars ' to evenly disperse the load into the matrix, effectively improving the tensile strength and fracture ductility of the material

3. Crack passivation effect

The presence of nanocellulose can hinder the expansion path of microcracks and improve the material's fracture resistance and impact resistance.

4. Three-dimensional support network structure

Nanocellulose can form a stable three-dimensional network structure in the matrix, improving the overall structural strength and toughness of composite materials, especially suitable for self-healing and self-healing materials.

Three application fields and industrial cases

1. Plastic modification and lightweight engineering plastics

Application Object:

Polylactic acid ( PLA ), polyvinyl alcohol ( PVA ), polyethylene ( PE ), etc.

Enhancement effect:

Increase tensile modulus impact strength thermal deformation temperature

Case:

Finland UPM has developed a polylactic acid ( PLA ) composite material based on cellulose nanofiber filaments ( CNF ) reinforced . It is used in the environmentally friendly packaging field. This material not only has a tensile strength of 30% higher than traditional PLA , but also has better impact resistance. It is suitable for various consumer products packaging. After adding about 2% cellulose nanofiber filaments to PLA , the material's bending strength is increased by 40% , and at the same time, it achieves higher tensile strength without reducing biodegradability. This composite material has been put into use in many European markets.

2. Rubber material and green tires

Application Object:

Natural Rubber ( NR ) Styrene Butadiene Rubber ( SBR )

Enhancement effect:

Replace carbon black as a green reinforcement to improve wear resistance and tear resistance

Case:

The Institute of Chemistry of the Chinese Academy of Sciences and China Rubber Industry Group has developed nanocellulose-reinforced styrene-butadiene rubber ( SBR ) composite material. This composite material replaces some carbon black in traditional rubber formula, successfully improving the wear resistance and tear resistance of rubber, while reducing pollutant emissions. In actual testing, the tear resistance of SBR materials has been increased by 25% , while the rolling resistance of tires has been reduced by 10%. The project has now entered the industrialization stage and is planned to be 5launched into the global market in the next year .

3. Cement and building materials reinforcement

Application Object:

High-performance concrete self-healing cement

Enhancement effect:

Improve compressive strength, crack resistance and durability

Case:

The US Massachusetts Institute of Technology ( MIT ) and Boston Building Materials Co., Ltd. jointly developed self-healing concrete based on cellulose nanocrystals ( CNC ). After the cracks appear, the cellulose nanocrystals can promote the self-healing of cement components through chemical reactions under the action of water, thereby repairing microcracks and extending the service life of the material. Experiments show that the compressive strength of nanocellulose composite cement has been increased by 18% and its permeability has been increased by 15% . It has been used in actual buildings, especially suitable for infrastructure projects such as tunnels and bridges.

4. High-performance paper and functional packaging

Application Object:

High-strength wrapping paper electronic paper substrate

Enhancement effect:

Improve the surface flatness and anti-seepage of dry and wet strength

Case:

Stora Enso, Sweden , introduced cellulose nanofibers ( CNF ) in its paper production process, to enhance the durability and waterproofness of high-strength packaging paper. By blending nanocellulose into traditional pulp, the strength of the paper produced is increased by 30% , and has better waterproof performance. The packaging paper not only meets environmental protection requirements, but also maintains good stability in a high-humidity environment. It is widely used in food packaging and pharmaceutical packaging fields, and is biodegradable and conforms to the concept of circular economy.

5. 3D printing materials and wearable electronics

Application Object:

Biodegradable printing silk smart wearable material

Enhancement effect:

Enhanced molding stability and functional load capacity

Case:

The of Germany Fraunhofer Institute has developed a 3Dcellulose nanocellulose composite material for printing. The material added 10% nanocellulose based on traditional PLA . The test results show that this composite material not only has excellent printing performance, but also shows great advantages in mechanical properties. Especially in terms of tensile strength and compressive strength, it is 15%-20% higher than pure PLA . In addition, the addition of nanocellulose improves the toughness of the material, making the prints more excellent in impact resistance and elasticity. This technology is expected to be widely used in the personalized customized production of medical cars and wearable electronic devices.

Comparison of performance between four nanocellulose and traditional reinforcement

Performance parameters

Nanocellulose ( CNF)

Carbon black

Fiberglass

Carbon nanotubes

source

Plants /microbials

Petrochemical

mineral

Synthetic carbon materials

Environmental protection

★★★★★

★★

★★

Biodegradability

Density ( g/cm³)

1.3–1.5

1.8–2.0

2.4–2.6

1.4–1.8

Easily surface functionalization

★★★★☆

★★

★★★★

Mechanical enhancement effect

★★★★☆

★★

★★★

★★★★★

Cost (current)

Five challenges and industrial development trends

Although nanocellulose has huge application potential, it still faces several challenges in its large-scale industrial application:

Preparation cost is high

High-voltage homogenization equipment has high energy consumption and low efficiency;

Enzyme treatment and chemical modification costs remain high, limiting large-scale applications

Dispersion and interface compatibility issues

Poor dispersion in hydrophobic matrix;

Surface modification technology needs to be further developed to improve its compatibility

Standard system and application certification lag

Lack of unified industry technical standards;

Different fields have different testing and certification procedures for enhancer

Future development direction:

Promotion of green preparation technology : such as low-energy consumption mechanical method water phase modification method;

Industrial chain collaboration : Promote the integration of downstream applications of midstream modification of upstream raw materials;

Intelligent function complexization : Give it new functions such as conductivity, self-healing and responsiveness;

Policy support and financial support : Promote industrial application implementation and international cooperation

Six conclusions

As nanocellulose has shown revolutionary changes in the field of material enhancers. Its unique mechanical properties, environmental friendliness and broad adaptability have made it 21a representative green nanomaterial of the century, 3Dhave broad application prospects in composite materials such as plastics, rubber, cement paper and even printing. With the support of technological progress and industrial policies, nanocellulose is expected to become the ' green skeleton ' of the core of future functional composite materials.


Nanjing Tianlu Nano Technology Co., Ltd. is located in Nanjing, the beautiful ancient capital of the Six Dynasties. It specializes in the production, research and development and sales of emerging materials nanocellulose.

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